Dexion Batch&Pick
An integrated solution that combines shelving systems, identification hardware, batch‑picking logic and TCPlus into a guided picking process.
Moving beyond shelving. Focusing on picking performance.
In manual warehouses, picking costs are driven by walking distances, search time and picking errors. Dexion Batch&Pick addresses these cost drivers by treating shelving, hardware, software and process logic as one system.
Key picking KPIs at a glance
When orders are picked individually, time and accuracy suffer. With Dexion Batch&Pick, measurable performance improvements can be achieved.
Multiple orders per picking cycle
Batch picking allows several orders to be processed simultaneously.
Higher productivity in existing warehouses
Performance gains without automation or building modifications.
Batch picking explained
In batch picking, several orders are grouped together into one picking batch. The picker passes through the shelving system once, picks items for multiple orders at the same time and assigns them correctly using visual guidance. Compared to single‑order picking, batch picking reduces walking distances, increases picks per hour and significantly improves accuracy.
- Fewer picking errors.
- Lower picking cost per order.
- Performance upgrade for existing warehouses.
Where costs occur in person‑to‑goods picking
Dexion Batch&Pick focuses on eliminating these inefficiencies.
Long travel distances
Walking and searching often account for the largest share of picking time.
Single‑order workflows
Picking one order after another increases travel time per order.
Lack of process guidance
Without visual confirmation, picking errors and follow‑up work increase.
Dexion Batch&Pick as an integrated system
Shelving, identification hardware, software and picking logic are planned together to create a guided picking process.
One solution. Multiple coordinated components.
Each element is proven on its own. The added value comes from integration.
Shelving systems
Flexible shelving such as Hi280 provides the physical basis for structured storage of small parts, cartons and containers.
Batch‑picking logic
Orders are grouped and processed in parallel, reducing travel time and increasing throughput.
TCPlus Warehouse Management Software
TCPlus controls orders, batches, inventory and device integration in real time.
Hardware required for batch picking
Efficient batch picking requires reliable communication between software and display devices.
Designed to guide picks. Built to reduce effort.
Hardware for batch picking visually organizes the picking process, reduces manual errors, and supports efficient person-to-goods workflows.
- Guided picking at the point of action
- Parallel order handling
- Reduced manual errors through confirmation
- Flexible deployment in existing layouts
- Process readiness for scaling
Wireless pick‑by‑light infrastructure
Designed for flexibility and guided confirmation.
Coordinator
Central communication unit connecting TCPlus with up to 200 wireless display units via 2.4 GHz radio.
Wireless Pick‑to‑Light display
Battery‑powered display units with quantity indication, confirmation and correction buttons. Flexible mounting on shelves, trolleys or containers.
System controller
Middleware layer ensuring stable communication between applications and hardware components.
Peripheral devices
Scanners and labelling systems can be integrated into TCPlus as required.
How Dexion Batch&Pick works in daily operation
A guided process starting in the software and ending with confirmed picks.
From order creation to confirmed pick
Paperless. Guided. Traceable.
1. Order selection
Orders are selected and grouped into a batch in TCPlus.
2. Batch logic
TCPlus defines the picking order to minimise travel time.
3. Visual guidance
Pick‑to‑light displays show quantities and target orders.
4. Confirmation
Each pick is confirmed directly at the display or via scanning.
5. Inventory update
Stock levels and order status are updated in real time.
Dexion Batch&Pick
When manual picking becomes expensive, shelving alone is not enough. Dexion Batch&Pick combines components and process logic into a structured picking solution.
Frequently asked questions
Clear answers for decision‑makers.
What is Dexion Batch&Pick?
What does batch picking mean in practice?
Which hardware is required?
What is the role of TCPlus?
Can this be implemented in existing warehouses?