P90 Pallet Racking Technical Specifications
Standards-compliant. Tested. For continuous industrial operation.
Engineered load performance for heavy-duty pallet storage and long-term operational safety.
Technical Specifications for the Dexion P90 Profile Platform
Engineered pallet racking solutions based on a single P90 profile platform, forming the foundation for a wide range of storage systems from standard pallet racking to high bay and automated warehouse applications. Designed for high loads of up to 30 t per bay and 5 t per level, the platform enables new installations as well as retrofit, modernisation and expansion of existing warehouses. One common system logic ensures compatibility, scalable growth and long‑term investment security across all project stages.
- Bay widths: 1,800 / 2,200 / 2,700 / 3,300 / 3,600 mm + special dimensions
- Racking depth: 800 mm / 1,100 mm + special dimensions
- We offer upright widths from 90, 100, 120 and 140 mm
- Beam load: Up to 5 tons per level
- Bay load: Up to 30 tons
- Suitable for cold and freezer storage (type-dependent)
- Standards-compliant for continuous industrial operation
- Principles for structural design according to EN 15512
- Structural design for seismic zones according to EN 1998-1
Stability and safety in every frame
Engineered for stability. Built for safe operation.
Structural performance
Closed bracing profiles ensure structural stability across the entire rack depth. They reduce deformation, improve load distribution and maintain system integrity even under impact. The smooth, closed design increases safety during handling and supports clean operations in sensitive environments.
Open Beam
- Open profile for integration of decking and support elements
- Suitable for non-standard pallets and special load carriers
- Flexible configuration within the P90 system
- Enables customised load support solutions
- Beam heights: 50mm or 75mm
Box Beam
- Galvanised option for long-term corrosion protection
- Painted option in RAL colours for visibility and layout structuring
- Additional coatings available for demanding conditions
- Designed for long-term durability across applications
- Beam heights from 60mm to 160mm
I Beam
- Economical beam solution for defined load scenarios
- I‑profile geometry optimised for distributed loads
- Efficient material usage compared to closed profiles
- Suitable for applications with predictable load conditions
- Beam heights: 100mm, 125mm, 140mm
Structural performance
Closed bracing profiles ensure structural stability across the entire rack depth. They reduce deformation, improve load distribution and maintain system integrity even under impact. The smooth, closed design increases safety during handling and supports clean operations in sensitive environments.
Beams: The right profile for every load and every application
The beam is the load-bearing element between the frames. Not every load requires the same solution. Dexion manufactures all beam types in-house and offers the right profile for every application. Beam lengths can be configured from 500 mm to 5.000 mm, subject to structural verification.
Box Beam
Box beams are the standard load-bearing solution within the P90 system, designed for a wide range of warehouse conditions. Available as hot-dip galvanised or painted, they offer a flexible combination of corrosion protection, durability and surface finish depending on the operating environment.
- Galvanised option for long-term corrosion protection
- Painted option in RAL colours for visibility and layout structuring
- Additional coatings available for demanding conditions
- Designed for long-term durability across applications
- Beam heights from 60mm to 160mm
Open Beam
Open beams are designed for applications where pallet loads are not directly supported by standard beam geometry. They enable the integration of decking, support bars and special load carriers, creating a flexible interface between the racking structure and the stored goods.
- Open profile for integration of decking and support elements
- Suitable for non-standard pallets and special load carriers
- Flexible configuration within the P90 system
- Enables customised load support solutions
- Beam heights: 50mm or 75mm
I-Beam Silverline
Galvanised I-profile beam designed as an efficient load-bearing solution for specific applications within the P90 system. The geometry enables a cost-conscious alternative for defined load scenarios while maintaining structural stability.
- Economical beam solution for defined load scenarios
- I‑profile geometry optimised for distributed loads
- Efficient material usage compared to closed profiles
- Suitable for applications with predictable load conditions
- Beam heights: 100mm, 125mm, 140mm
Special and custom profile variants
Step Beam
For P90 only with adapted connectors; rarely used in standard P90 applications
Sigma Beam
Racking with chipboard and steel decking
IPE Beam
Very heavy special constructions