Pallet Racking Solutions
The P90 platform from Dexion is the common foundation for wide aisle, narrow aisle and drive-in racking, for mobile racking and fully automated high bay warehouses up to 30 metres — scalable, expandable and automation-ready.
Pallet racking that grows with your requirements
Pallet racking is the structural backbone of every warehouse — literally and strategically. Which type you choose, how it is configured, whether it can be expanded in five years: this decision shapes your logistics costs for the next two decades. The P90 profile platform from Dexion creates a common foundation for all racking types, load ranges and automation levels. Plannable, standards-compliant and from our own manufacturing.
From individual components to engineering packages for system integrators.
Whether standard, custom-made, steel construction or engineering package: everything is based on a common P90 platform.
One platform for all requirements
Whether wide aisle or narrow aisle, drive-in racking or fully automated high bay warehouse: all Dexion pallet racking is based on the same P90 profile platform. No incompatibilities when expanding. No system change when automating.
Own manufacturing for full control
Every beam, every frame, every bracing profile is produced in our own manufacturing. This means reproducible quality, short response times for spare parts and the assurance that specifications are met
Which pallet racking solution fits your requirement?
Not every warehouse needs the same solution. Describe your situation. We will recommend the right system type. Or choose directly from our racking variants.
Build your warehouse backbone on a single engineered platform. Expand, retrofit, or prepare for automation without switching systems. Documented load performance and standards based design for industrial operation.
Increase storage capacity by eliminating fixed aisles. Mobile racks open only where needed and adapt to changing storage requirements. Suitable for space-constrained warehouses and energy-sensitive environments.
Store more pallets in less space with semi-automated high-density storage. Shuttle operations reduce forklift movements and improve throughput in repetitive storage processes.
Looking for more pallet racking solutions?
Explore the full range of pallet racking systems to identify the right approach for your warehouse requirements.
- Wide Aisle Pallet Racking
- Narrow Aisle Pallet Racking
- Drive-In Pallet Racking
- Drive-Through Pallet Racking
- Pallet Flow Racking
- Pullout Units
- Multi-Tier Pallet Racking
- Clad-Racks
Project Spotlight
Hear what our customers have to say about us
Building a Marvel of British Warehousing Ingenuity
The Range’s new 110,000m² Gateway 14 distribution centre is one of the largest in southeast England, supporting 210+ stores and e-commerce. Partnering with Dexion, it has 145,000 pallet positions, two mezzanine floors with 16,500m² of shelving, and zones for high-value, dangerous, and seasonal goods, creating a high-density hub.
It streamlines operations, supports multichannel growth, and ensures agility in peak periods. Delivered through a phased handover, it features advanced safety features and space for 1,000 new employees from the local area. It’s a core part of The Range’s supply chain, designed to grow and adapt.
Standards-compliant. Tested. For continuous industrial operation.
Engineered load performance for heavy-duty pallet storage and long-term operational safety.
Technical Specifications for the Dexion P90 Profile Platform
Engineered pallet racking solutions based on a single P90 profile platform, forming the foundation for a wide range of storage systems from standard pallet racking to high bay and automated warehouse applications. Designed for high loads of up to 30 t per bay and 5 t per level, the platform enables new installations as well as retrofit, modernisation and expansion of existing warehouses. One common system logic ensures compatibility, scalable growth and long‑term investment security across all project stages.
- Bay widths: 1.800 / 2.200 / 2.700 / 3.300 / 3.600 mm + special dimensions
- Racking depth: 800 mm / 1.100 mm + special dimensions
- Principles for structural design according to DIN EN 15512
- Structural design for seismic zones according to DIN EN 1998-1
- Suitable for cold and freezer storage (type-dependent)
- Standards-compliant for continuous industrial operation
- Shelf load: Up to 5.00 kg per level
- Bay load: Up to 30.000 kg per field
- We offer upright widths from 90, 100, 120 and 140 mm
Stability and safety in every frame
Engineered for stability. Built for safe operation.
Structural performance
Closed bracing profiles ensure structural stability across the entire rack depth. They reduce deformation, improve load distribution and maintain system integrity even under impact. The smooth, closed design increases safety during handling and supports clean operations in sensitive environments.
- Higher rigidity and load capacity through torsion-resistant closed profiles
- Reduced deformation and less twisting of upright frames under load
- Lower maintenance effort due to impact-resistant and dimensionally stable design
- Improved safety with smooth surfaces and no sharp edges
- Hygienic design without dust accumulation, suitable for sensitive areas
- Galvanized or painted options for corrosion protection
- Reliable structural design according to DIN EN 15512
Beams: The right profile for every load and every application
The beam is the load-bearing element between the frames. Not every load requires the same solution. Dexion manufactures all beam types in-house and offers the right profile for every application. Beam lengths can be configured from 500 mm to 5.000 mm, subject to structural verification.
Box Beam
Box beams are the standard load-bearing solution within the P90 system, designed for a wide range of warehouse conditions. Available as hot-dip galvanised or painted, they offer a flexible combination of corrosion protection, durability and surface finish depending on the operating environment.
- Galvanised option for long-term corrosion protection
- Painted option in RAL colours for visibility and layout structuring
- Additional coatings available for demanding conditions
- Designed for long-term durability across applications
- Beam heights from 60mm to 160mm
Open Beam
Open beams are designed for applications where pallet loads are not directly supported by standard beam geometry. They enable the integration of decking, support bars and special load carriers, creating a flexible interface between the racking structure and the stored goods.
- Open profile for integration of decking and support elements
- Suitable for non-standard pallets and special load carriers
- Flexible configuration within the P90 system
- Enables customised load support solutions
- Beam heights: 50mm or 75mm
I-Beam Silverline
Galvanised I-profile beam designed as an efficient load-bearing solution for specific applications within the P90 system. The geometry enables a cost-conscious alternative for defined load scenarios while maintaining structural stability.
- Economical beam solution for defined load scenarios
- I‑profile geometry optimised for distributed loads
- Efficient material usage compared to closed profiles
- Suitable for applications with predictable load conditions
- Beam heights: 100mm, 125mm, 140mm
Special and custom profile variants
Step Beam
For P90 only with adapted connectors; rarely used in standard P90 applications
Sigma Beam
Racking with chipboard and steel decking
IPE Beam
Very heavy special constructions
Get more from your pallet racking.
A pallet racking system is the foundation. The right accessories turn it into a tailored solution. From safety and fire protection to storage optimisation and labelling.
Back Panel Mesh
Protection against falling objects. Standard for systems with aisle operation and in public areas.
Steel Decking / Panels
High-quality steel decking creates additional storage area for containers, small packs and loose goods.
Clipboard Decking
Cost-effective, proven solution for pallet racking decking in many warehouse variants.
Horizontal Bay Dividers
Ideal for upright storage. Individually manufactured according to the storage situation and product dimensions.
Pallet Support Bars
Supports pallets where the middle bottom board runs parallel to the racking beam, e.g. for cross-stacking.
Sprinkler Bracket P90
Available in two sizes depending on load requirements. Standards-compliant for fire protection systems.
Load Notice Signs
Display all load data for the racking system. Mandatory under DIN EN 15635, assigned to the respective configuration.
Racking Labels
Self-adhesive or magnetic label holders for beams and decking. Also available as a sign and labelling system.
Warehouse safety. Standards-compliant and retrofittable.
Pallet racking systems are safety-relevant equipment. The right safety accessories protect people, infrastructure and goods and ensure compliance with DGUV 108-007 and DIN EN 15635. All components can be retrofitted on the P90 system.
Upright Protector
Flexible impact element for racking uprights. Absorbs impact energy during forklift operation and protects the supporting structure from permanent damage. Easy to install and replace.
Anti-Collapse System
Prevents pallets and goods from falling out of the racking bay — to the rear and to the side. Retrofittable as mesh panel or net system, without affecting racking statics.
Pedestrian Safety Barrier
Physical separation of pedestrian and vehicle traffic. Defines clear walkways and safety zones in the warehouse. Reduces collision risks and meets DGUV requirements for route separation.
Impact Protection Bollard
Protection for exposed areas such as passageways, wall corners and building gates against vehicle impact. Absorbs impact forces and prevents structural damage to the building and infrastructure.
Fall Protection
For multi-tier racking and mezzanine areas: prevents persons and objects from falling to lower levels. Available as mesh panel or net solution, standards-compliant to DIN EN ISO 14122.
End Frame Guard / Entry Guide
Guide element at the end of the racking: guides the forklift safely into the aisle and protects the first frame from lateral impact damage. Particularly important in narrow aisle and drive-in racking.
End Frame Guard / Entry Guide
Guide element at the end of the racking: guides the forklift safely into the aisle and protects the first frame from lateral impact damage. Particularly important in narrow aisle and drive-in racking.
We Deliver Reliable Performance
Engineering standards and industrialised production reduce risk and create predictable outcomes.
Reliability is not a promise. It is engineered into every step.
We don't just manufacture shelving systems, we deliver verifiable, standards-compliant and reliably predictable intralogistics performance.
Our engineering standards, digital planning and our industrialised production system eliminate risks for the customer and ensure long-term reliability.
Manufacturing expertise makes the difference.
We do not simply manufacture racking systems. We deliver demonstrable, standards compliant and reliably plannable intralogistics performance. Engineering standards, digital planning and industrialised production processes eliminate risks.
Variant Flexibility
Tailored customer solutions on a common platform basis, standardised or individually engineered.
Industrial Quality
Smart manufacturing at competitive prices: industrialised processes, reproducible quality, full control.
Industry Standards Compliant
Testing to SEMA, FEM, CE, EN, ISO. Technical values from our own test laboratory, not from assumptions.
Automation-ready
All systems are designed to be automation-capable from the outset, for manual to fully automated operating models.
Verified Engineering
Certified quality ensures compliance.
Build to Order
Standardised, fast and reliable. For defined requirements with short delivery times.
- Standardised modules
- High repeatability
- Short delivery times
Build to Engineer
Individual, precise and integrated. For complex requirements and system integrations.
- Customer-specific design
- Individual structural engineering
- System integration and special solutions
A Common Foundation
Different project logics with consistent quality. Our manufacturing makes project success plannable.
- Same quality basis for all projects
- Scalable without changing systems
- CONNECT · BUILD · PERFORM
Technical Master Platform
A central Dexion engineering database and in-house testing ensure consistent and reliable system performance.
Manufacturing Processes
Roll forming, fully automated welding, steel construction and surface treatment: industrialised processes for reproducible quality and delivery reliability.
Technical Design
Global applicability through seismic and fire protection compliance. Full traceability of components back to the mother coil.
Digital Engineering
CAD and FEM integration for precise planning. Intelligent product logic instead of pure geometry. Automatic collision and plausibility checking.
6 Steps to Your Logistics Solution. Tailored.
Choosing the right intralogistics solution is not simply a matter of selecting individual products. It is a long-term business decision. Your investment must remain scalable, flexible and high-performing in the years to come.
Consulting & Planning
Detailed recording of all functional and technical requirements. We capture your existing processes, identify optimisation potential and take growth prospects and safety standards into account from the outset.
Concept & System Development
We translate the analysis results into a modular system design: technology-neutral interface concepts, retrofittability as an integral component and full consideration of future automation potential.
Proposal Creation
Every proposal is supported by detailed technical assessments and a feasibility evaluation. Clear presentation of scope, timeline and cost structure, without hidden surprises. Decision-ready information.
Manufacturing, Installation & Commissioning
Precision industrial manufacturing in our own plants. Professional installation by experienced installation teams on site. Systematic testing, acceptance and complete documentation.
Operations
Reliable system operation and performance monitoring. Certified racking inspections in accordance with DIN EN 15635, conducted by our own inspectors, with comprehensive documentation and recommendations for proactive measures.
Service & Development
Regular maintenance, performance assurance and strategic development. Adaptation and expansion of existing systems (retrofit). Long-term protection of your investment through professional services.
Built for automation. Ready for evolution
The P90 platform creates a stable infrastructure layer for future automation investments.
Robotic Picking
Rack structures designed for robotic and hybrid picking environments. Ready for scalable automation from manual to autonomous operations.
Autonomous Material Flow
Infrastructure prepared for autonomous transport systems, intelligent routing and high-efficiency material flow operations.
Automated Storage Systems
Engineered for integration with high-bay automation, shuttle systems and scalable automated storage technologies.
Warehouse Intelligence & Software
Integrated warehouse intelligence enabling real-time visibility, process orchestration and seamless connectivity across automated operations.
We do not leave you alone after commissioning.
Availability instead of downtime. Maintenance, inspection and support directly from the manufacturer.
Maintenance Packages
- Basic, Standard, Premium packages
- Planned maintenance with service report
- Remote support and hotline included, package dependent
Inspections and Compliance
- Rack inspection to DIN EN 15635
- UVV inspections included in packages
- DGUV A3 testing, package dependent
Support and Response
- Technical hotline for customers
- Remote support via TeamViewer Assist AR
- On site response is typically within 24 hours
Spare Parts and Retrofit
- Standard spare parts stocked
- On site spare parts packages reduce downtime
- Retrofit and modernisation extend system life
Quality leader. Certified. Responsible.
Reliability in design, manufacturing and execution, combined with a clear commitment to sustainable development as part of the Gonvarri Material Handling Group.
Proof
EcoVadis Gold certification (Jun 2025) of the Gonvarri Material Handling Group. Evaluates environment, social, ethics and sustainable procurement. Top 5% of all companies assessed worldwide.
Own manufacturing
Production in Laubach, Germany and Rasnov, Romania ensures short supply chains, consistent quality and full control over specifications, including special dimensions and spare parts.
Tell us about your pallet racking project
Whether you plan a new warehouse, expand your existing system or assess current infrastructure, we respond within four hours with a concrete next step. No sales pitch. No pressure. Just a clear and honest assessment based on your requirements.
- 4h response time on working days
- Our own engineering team
- Free initial consultation
- References from your industry
- Own R&D
- Own production facilities in Europe
Frequently Asked Questions About P90 Pallet Racking
The most important questions on the way to the right warehouse solution.
What does pallet racking projects cost?
Pallet racking is planned on a project-specific basis. There are no fixed prices. The decisive factors are the number of pallet locations, storage height, shelf loads, access system and level of configuration.
For an initial assessment, we need the floor area, approximate number of pallet locations and goods structure. We respond within four hours on working days with a concrete next step.
How long does a pallet racking project take?
From enquiry to operational system, a standard project typically takes 8 to 16 weeks, depending on complexity, building permits (if required) and installation scheduling. For expansions of existing systems, it is often significantly faster.
Can I expand or modernise my existing racking?
In most cases, yes. The prerequisite is that the existing system complies with standards. Ideally, you have pallet racks with the P90 profile. These can generally be expanded without any problems. In the existing warehouse, Dexion pallet racks can also be installed as separate rack aisles. Integration with rack systems from other suppliers is not possible, as different profiles and beams are used. We will assess this as part of a facility analysis and identify which expansion and modernization options are feasible and economically viable.
What happens if my warehouse is to be automated in the future?
The P90 platform is designed exactly for this case. Many automation solutions, from pallet shuttle to fully automated high bay warehouses, are built on the P90 basis. You do not need to introduce a new system, but can upgrade step by step. This protects your investment.The combination with AGV's or AMR's is also possible.
How often must pallet racking be inspected?
According to DIN EN 15635, an annual inspection by qualified personnel is mandatory. In addition, the operator must conduct ongoing visual inspections. Dexion offers certified racking inspections that include comprehensive documentation and specific recommendations for action.
Does Dexion install the racking itself?
Dexion works with certified, audited, and trained installation companies throughout Europe.
Get In Touch
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